Cold-formed steel application field

Railway vehicle

Use high-strength weathering steel and expand the use of cold-formed steel. According to foreign data, there are 67 types of cold-formed steel used in railway vehicles, and the amount of trucks per section is 4.7 tons. It accounts for 20% of the weight of the car. The number of varieties used in China is 18-20, and the amount of each car is 1.2 tons, accounting for 5.2% of the weight of the car. Each vehicle manufacturer should maximize the use of cold-formed steel in the design, and give full play to the characteristics of light-formed, thin-walled and high-efficiency cold-formed steel.

Transmission tower

Focus on the use of cold-formed steel instead of traditional hot-rolled angle steel to improve the overall performance of the tower and reduce costs. In the high-voltage long-distance transmission tower, high-strength and anti-corrosion structural steel pipes have been tested in Dalian, Guangzhou, Wuxi, Shanghai and other places, and will soon be held for promotion and application. The triangular tower structure made of cold-formed steel for the communication tower is also under development.

Sheet pile

The application of steel sheet piles is very common in foreign countries and is mainly used for rivers and seaside berms, building foundations and trench construction. However, China has neither product standards nor construction specifications, and it is not possible to apply cold-formed steel. At present, hot-rolled channel steel and I-beam are used instead. In the next step, the user industry will prepare construction specifications to fill the gap in the Chinese steel sheet pile market.

Mechanically produced cold-formed steel has great market potential in the machinery manufacturing industry, especially in the automotive industry, but there are not many varieties developed in China, such as: car panels, bus keels, car doors and windows, drive shafts, exhaust Pipes, shock absorbers, truck girders, etc., as well as bumpers, various bends on cars, have not used cold-formed steel.

Steel structure

Steel structure is the largest user of cold-formed steel, its application range is the load-bearing skeleton of the building, and the retaining plate

Steel section drawings and roof trusses, single components, such as: trusses, steel frames, wall frames, support platforms, stairs, keels, doors and windows. Cold-formed steel is widely used in foreign construction industry because it is a light-weight thin-walled steel with excellent performance such as light weight and high strength. It is also a new and efficient material that is highly promoted by the state. In developed countries, cold-formed steel for steel structure construction accounts for 50%~70% of the total number of cold-formed steel. Cold-formed steel is mainly used in three aspects: the column and the single-member And retaining panels.

Skeleton column

The load-bearing structural steel pipe is the best column material for steel structure, and its varieties include round pipes: φ21.3-610mm, t=1.2-1.6mm, and 82 standard specifications. Square tube: 20×20-500×500mm, t=1.2-16mm, 101 standard specifications. Rectangular tube: 30×20-600×400mm, t=1.5-16mm, 170 standard specifications. According to the national standard, there are 353 column specifications. In 2002, the amount of steel used was 350,000 tons, and in 2005 it will reach 840,000 tons.

Single-piece components, purlins, roof trusses, etc.

The channel steel (including inner crimping channel steel, outer crimping channel steel, and unequal edge channel steel) has a specification of 20×10-400×50mm, t=1.5-6mm, and 88 standard specifications. Angle steel (including unequal angle steel, inner rolled steel) specifications are 20 × 20-150 × 75mm, t = 1.2-6mm, standard specifications 45. The specifications of I-beam (including inner crimping and asymmetric I-beam) are 80×40-250×75, t=2-5mm, and 23 standard specifications. According to the national standard, cold-formed steel is used for 173 specifications of open-ended steel for steel structures. In 2002, the amount of steel used was 440,000 tons, and in 2005 it will reach 1.05 million tons.

Shelter panels: profiled panels, sandwich panels, composite panels, tile panels, curved panels, etc.

Width B=400-1000mm (non-standard width up to 1250mm), t=0.5-23mm, height H=12-75mm (non-standard height up to 145mm), standard specification 129. In 2002, the amount of steel used was 180,000 tons, and in 2005 it will reach 420,000 tons.

The total number of cold-formed steels used for steel structures: 970,000 tons in 2002 and 2.31 million tons in 2005, accounting for 32% of the total cold-formed steel.

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