A new process for the production of titanium powder that can reduce costs by 50%

Whether it is the production of parking equipment or bulletproof materials, titanium is the material of choice, but because of the high price of titanium, it limits its application. The Oak Ridge National Laboratory (ORNL) has partnered with companies to develop a non-melt consolidation process that reduces the energy input required for titanium production and produces titanium from titanium powder. The cost is reduced by 50%, and the manufactured titanium alloy can be further used for brake discs, artificial joint replacement and military armored vehicles.

The non-melting method is to directly crush titanium powder into a titanium thin plate, which is then extruded and sintered to form a porous network structure and extruded. The new method has more advantages than the traditional melting process. With the new method, the titanium powder remains solid throughout the process. This technology saves a lot of energy input required for the entire process, greatly reduces waste generation, and enables the production of new alloys and engineered composites.

Although powder metallurgy (Powdermetallurgy) has been used in the manufacture of metal materials, composites, and various types of products in the past, in the manufacture of titanium metal products, the method has not been widely used because the production cost of the conventional titanium metal powder is too high. . The patented low-cost titanium powder technology developed by ORNL, International Titanium Powders, AMETEK and BAE Systems solves these problems.

In the next few years, researchers hope to use anti-corrosion titanium alloy materials to prepare other products, including automobiles, which can reduce the weight of products and effectively improve fuel consumption. China

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