Application of PCBN tools in Inconel 718 processing (2)

Fourth, processing cases

Jet engine combustion chamber
Material: Inconel 718 forged blank

Hardness: 35HRC

Surface: pre-machined

Process: semi-finishing

Material grade: CBN10

Blade model: TNGN110308E25-L1

Cutting speed: 350m/min

Feed rate: 0.25mm/rev

Cutting depth: 0.5mm

Coolant: Yes

Result CBN10=Processing time: 6 minutes

Whisker toughened ceramic = 10 minutes

1


External turning of the shaft
Material: Inconel 718 forged blank

Surface: pre-machined

Process: semi-finishing

Material grade: CBN10

Blade model: TNGA160408E25-L1

Cutting speed: 300m/min

Feed rate: 0.10mm/rev

Cutting depth: 0.5mm

Coolant: Yes

Result Tool life: 12 minutes

1


Shaft of the shaft
    Material: Inconel 718 forged blank

    Hardness: 35HRC

    Material grade / blade:

    CBN10=LCGN1604M0-0400E25-LF

    WC=LCMR1604M0-0400-MP,883

    Cutting speed: CBN10=170m/min

    WC=30m/min

    Feed amount: CBN10/WC=0.2mm/rev

    Cutting depth: CBN10/WC=0.2mm

    Coolant: Yes

    result

    Tool life: CBN10=12 minutes

    WC=10 minutes

    CBN10 reduces cutting time by up to 85% and improves surface roughness


V. Conclusion

In general, Inconel 718 is a difficult material to process, and the machining parameters need to be optimized for each part to maximize tool life. The micro-cracking of the cutting edge, rapid wear of the flank and groove wear are the most common problems in processing this material. Cutting edge grinding has a significant impact on tool life. Care should be taken when attempting to exceed the recommended depth of cut.

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